MHTools Case Study
2021-10-25
1)Marterial:
FR4, 4Layer PCB, BareCopper, 1.2mm thickness, 4+1 Stack Panel
2)Tools:
Competitor : G brand (Recycle C+C tools) 1.0 x 7.5 mm
tool life: 1.0M ( up to 2M has broken risk )
MHTools：PRZ100_065 (RCF-Z PVD solid carbide Routers) 1.0 x 6.5 mm
tool life: 8.0M
3)Parameter:
38000 rpm, F002 mm/sec
keyword:
#裸銅板
#鍍膜銑刀
#1.0x6.5
#小尺寸銑刀
#卡粉斷刀
#粗切斷刀
#5倍壽命
#開槽粗切
#鑽孔後開槽
#開槽後鍍銅
#槽刀長槽替代方案
MHTools Case Study
2021-10-28
1)Marterial:
Metal Core PCB （MCPCB）,3W, 1Layer Aluminum PCB, 1.0mm thickness, 2 Stack Panel
2)Tools:
Competitor : D brand (PVD Coated 2 flutes tools) 2.0 x 6.0 mm
tool life: 1~2M ( after 2 Meter has quality issue )
MHTools：DRT200_060 (2flutes CVD Coated for cutting Ceramics) 2.0 x 6.0 mm
tool life: 8~10M
3)Parameter:
30000 rpm, F004 mm/sec
Keyword:
#金屬基板
#鋁基板CNC
#卡粉毛邊燒焦
#板邊捲翹
#DR-T
#陶瓷兩刃刀
#鋁基板銑刀
#2.0 x 6.0 mm
#清晰3W鋁基板
#MCPCB
#MetalCorePCB
MHTools Case Study
2021-12-09
1)Marterial:
NP175F, 6Layer PCB, HiTg(tg 170up), thickness:0.062"(1.575mm), 4 Stack Panel
2)Tools:
Competitor : H brand (Recycle C+C tools) 1.8 x 9.0 mm
tool life: 180 inch (4.6M) for finish cut (the tool also use for rough cut until 4.6M+4.6M)
MHTools：PRZ180_095 (RCF-Z PVD solid carbide Routers) 1.8 x 9.5 mm
tool life: 300 inch (7.6M) use for finish cut 7.6M + rough cut 7.6M , total : 15.2M
3)Parameter:
33000 rpm, Feedrate: 25 inch/min (10.5mm/sec)
Keyword:
#NP175F
#六層化金板
#刀具發黑
#易斷刀料號
#1.8 x 9.5 mm
#鍍膜銑刀
#HighTg
#刀具壽命1.5倍
#PVDtool
#南亞基板NP175F
MHTools Case Study
2021-12-16
1)Marterial:
HTE 800, 4Layer PCB, HiTg(tg180 with filler), thickness:0.062"(1.575mm), 4 Stack Panel
2)Tools:
Competitor : H brand (Recycle C+C tools) 1.8 x 9.0 mm
put on #SP3 and #SP4
MHTools：PRZ180_095 (RCF-Z PVD solid carbide Routers) 1.8 x 9.5 mm
put on #SP2
MHTools：RB-Z180_095(RCF-Z solid carbide Routers) 1.8 x 9.5 mm
put on #SP1
3)Parameter:
33000 rpm, Feedrate: 25 inch/min (10.5mm/sec)
4)Tool life and wear situation: see below chart
Keyword:
#HTE800
#四層厚銅板
#刀具磨耗
#尺寸超公差
#1.8x9.5mm
#鍍膜銑刀
#Tg180WithFiller
#刀具壽命2倍
#PVDtool
#宏泰HTE800